Design and Evaluation of a Grid-Connected Distributed Wind Turbine

 Design and Evaluation of a Grid-Connected Distributed Wind Turbine



Introduction

Sustainable and energy-efficient energy supply to end consumers is critical for a country's socioeconomic success. Several countries intend to modernize their energy infrastructure in order to reflect natural resource availability while maintaining grid stability. At the moment, the majority of the world's energy is produced by fossil-fuel-based power plants, which have a severe influence on the environment. The process of turning fossil fuels into electricity directly contributes to ozone layer depletion and acid rain. Aside from these effects, various dangerous compounds have now disrupted the optimal air component ratios essential for healthy breathing. Large-scale renewable-based power generation, as demonstrated in the report on global energy generation, may directly reduce the usage of fossil fuel generators.

Indeed, as compared to fossil fuel-based systems, renewable energy conversion has a very low environmental effect, and its environmental impact is minimal since it creates totally clean energy from clean natural sources. Smaller-scale renewable energy systems that utilize microgrids and/or distributed energy systems have less or nearly no negative environmental consequences when compared to large-scale central renewable energy facilities. A frequent example is a small-scale off-grid rooftop solar installation. However, following wind, solar power has a fair chance of increasing the overall percentage of renewable energy-based electricity generation in Texas. 

Wind energy generating has become a popular trend. Wind energy was formerly utilized to drive ships, for irrigation, to pump water, to power windmills, and so on. Currently, wind kinetic energy is mostly employed to effectively create electricity.

The minimum average wind speed necessary for improved efficiency from wind energy generation is roughly 6.5 m/s. However, in West Texas, the average wind speed is roughly 8.5 m/s. These accessible average wind speeds can be used to harvest electricity from larger-scale wind energy while also creating chances for dispersed and/or freestanding wind turbines, particularly in rural towns and ranches. However, freestanding wind turbine technology currently has a lower chance of commercialization and availability than solar and diesel generators. Several recent studies, however, show that greater development of off-grid small-scale wind generation in Texas' coastal regions offers significant economic advantages.

Texas is home to many rural areas and traditional ranches that rely on electric cooperatives for power. Distributed wind systems may be deployed in a variety of sites, including urban areas, giving greater flexibility and avoiding aesthetic and environmental consequences, which can be difficult for large-scale traditional wind farms. These electric cooperatives are exploring incorporating distributed energy resources within their service region, as well as offering incentives to its members to engage in virtual power plant initiatives. High-speed distributed wind energy systems might be created in West Texas areas with a high potential for electricity generation.

In these locations, several sorts of small family-owned farms and ranches have been built, and the majority of them now rely on diesel/natural gas generators for backup power. Despite the effective design of a few wind turbines, they have not been widely erected and operated due to cost constraints and poor performance during natural catastrophes. Figure 1 depicts the present wind farm locations in Texas.

Figure 1 shows a wind map of Lubbock, Texas.

In current times, capturing wind energy in high wind-speed zones requires the use of cutting-edge technological design to increase overall system performance and lifespan. Microgrid-based and freestanding wind turbines as distributed energy resources are two of the most frequent techniques of incorporating wind turbines. A wind energy system is composed of three major components for energy conversion: the turbine blade system, the coupling mechanism between the blade and the rotor, and the rotor system. The coupling gear system, on the other hand, is not required in the low-speed system due to its lower efficiency and higher cost, as well as its increased noise generation and regular maintenance.

Researchers often focus on the design of the turbine blades and Permanent Magnet Alternator (PMG) while developing a high-speed freestanding high-efficiency wind energy system. Several varieties of blade foils are already in use in the NACA and NREL product lines; however, they are not suited for all applications. Because of its better availability, minimal maintenance requirements, and cost-effectiveness for a small-sized wind turbine blade system, several NACA foils are utilized to investigate NREL. Different sorts of foils are examined in light of weather variety. Aside from blade foil analysis and blade design, this study focuses on the system's cost-effectiveness and grid resiliency improvements. Grid resilience refers to a power grid's capacity to endure and recover swiftly from interruptions such as power outages, natural catastrophes, or cyber-attacks. 

Figure 2 depicts the proportionate causes of grid outages in the United States.


Figure 2 depicts the proportional sources of outages.

A resilient power system is critical for delivering energy to homes, companies, and other consumers in a dependable and secure manner. Diversification of energy sources, such as wind, solar, hydro, and natural gas, can assist to lessen the risk of power outages by lowering reliance on any single source. infrastructure modernization, or modernizing the electricity infrastructure, may assist identify and respond to disturbances more quickly and efficiently by utilizing smart grid technologies such as improved sensors and control systems. Adding Energy Storage Systems (ESS), such as batteries, can store extra energy during low demand periods and release it during peak demand periods, assisting in grid stability.

When redundancy and backup systems, such as backup generators, are implemented, they can help to ensure that power is restored quickly in the event of an outage, and protecting the power grid from cyber-attacks through the use of secure networks and other cybersecurity measures is critical for ensuring its resiliency. To build a resilient power grid, a mix of technological and operational measures must be used to ensure that the grid can withstand and swiftly recover from disturbances. This method will assist to preserve the power grid's dependability and security while also ensuring that electricity is provided to customers when and when it is required. Microgrids and current smart grids are frequently regarded as the most effective means of increasing resilience and overall efficiency.

Microgrids are frequently characterized as a local energy grid that includes distributed generation, energy storage, and maybe load control capabilities. It works as a separate entity from the usual centralized power grid and may function both linked to and removed from it (island mode). Microgrids are intended to offer dependable and resilient power to essential locations, communities, and infrastructure. They can be made up of a variety of energy sources, including renewable energy resources, fossil-fuel-powered generators, and energy storage devices. Figure 3 depicts a typical microgrid design.

Figure 3 depicts a basic grid-connected microgrid schematic.

Taking these constraints into account, the specific goals of this research are to analyze the wind scenarios in Lubbock, TX, and develop the available wind power that is suitable for creating a cost-effective distributed wind system that can effectively and efficiently work as a distributed energy source to improve resiliency.

Lubbock wind scenarios

One of the major cities in West Texas is Lubbock. More than 330,000 people live in the Lubbock, Texas, metropolitan region. Lubbock has earned the moniker "Hub City" due to the expansion of its healthcare, academic, and economic sectors. The city has developed into a wind energy research and technology center, with several active research projects taking place in the neighborhood, thanks to the National Wind Institute (NWI) research facility, which is situated at Texas Tech University (TTU).

On the other hand, Reese Technology Centre (RTC), a research center at Texas Tech University (TTU) that is housed in a former US Air Force post, works with West Texas Mesonet by routinely gathering wind and solar data to investigate the renewable potential of West Texas. These groups are researching how large-scale wind turbines function in normal windy circumstances and how wind energy is used in distributed energy systems. This study involved the examination of historical data. The data for Lubbock, Texas's average monthly wind speed is shown in Figure 4.

Figure 4 shows the annual wind speed and direction data for Lubbock, Texas.

Data Examination

The major goal of researching wind data in this region is to assess wind energy potentials by examining average wind speeds, as well as maximum and lowest wind speeds, in different seasons. Texas Mesonet measures available wind velocity at a height of 10 meters above the ground with an anemometer. Figure 4 depicts the Weibull perspective of recorded data, where the mean wind speed is roughly 26 mph, or 11.62 m/s, and the highest velocity is 32 mph, or 14.3062 m/s, both of which are substantially above the average values necessary for typical dispersed small-scale wind power generation.

Height Calculation

Because the major purpose of the research is to increase the overall resiliency of our electric grid by integrating more dispersed wind turbines to serve houses in Lubbock, TX, the height that we utilized was within the usual limit for a suburban region.

The wind power law states that wind speeds may be determined at any reference location using the following equation:

(1).

where h = Height (Measured), h0 = Height (Reference), v = Wind Velocity, v0 = Wind Velocity at the height of reference, and = Frictional Coefficient. According to Equation (1), the frictional coefficient in a small town or suburban city is = 1/3 = 0.33. The wind speed may be determined using the following method at the suggested height of 100 feet:

𝑣=𝑣0(0)𝛼=11 ms1 (Yearly average)

Figure 5 depicts a histogram of MESONET site data at a height of 10 meters.


Figure 5 shows the histogram of the wind speed data for Lubbock, Texas.

Density of Air

Wind energy production relies heavily on air density, which is affected by temperature fluctuations. The Lubbock area's typical temperature is 28 °C, or 82 °F. Figure 6 contains a list of the air density values as they change with temperature.

Figure 6: Air density vs. temperature.

Calculation of Maximum Power

Taking into account the maximum building limit in a suburban area as well as the maximum wind velocity, the desired output power is assumed to be 6 kW (Equation (1)). According to Betz Law, kinetic energy extraction of more than 59.3% is not attainable for any wind turbine system. This law, which is shown below, may be used to compute the maximum possible power:

where the Betz limit coefficient CP = 0.37 and the swept area (rotor blade) A = πr2.  𝑃𝑎𝑣𝑎𝑖𝑙𝑎𝑏𝑙𝑒 = 6 kW (desired) for the low-speed turbine's maximum output power, height (pole)=20 m, blades count = 3 blades, and a 2.5 m radius for the blade swept area. 𝐴=𝜋𝑟2=19.635 m2 will be the blade's swept area as a result.

According to the wind speed in section III.B, which is v = 12 m/s or  (18 mph),

and the air density is  ρ = 1.165 kg/m3  for the generalized temperature of 30 °C (86 F);

Equation (2) will be used to get the theoretical maximum accessible power for 6000 Watts of output power (desired), and it is defined as follows:

𝑃𝑎𝑣𝑎𝑖𝑙𝑎𝑏𝑙𝑒=12𝜌𝐴𝑣3𝐶𝑃=12×1.165×19.635×123×0.40=6202.46 W6 kW

A appropriate turbine blade may be employed, and it will be fairly effective for the anticipated scenario given the available power and wind speed.

Given that the rapid area is 19.635 m, the following efficiency may be attained:

𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦, 𝜂=𝑇𝑜𝑡𝑎𝑙 𝑒𝑥𝑡𝑟𝑎𝑐𝑡𝑒𝑑 𝑝𝑜𝑤𝑒𝑟𝐴𝑣𝑎𝑖𝑙𝑎𝑏𝑙𝑒 𝑒𝑛𝑒𝑟𝑔𝑦×100=77%


Design for a 6-kW Wind Turbine

There are a few key elements that define the design process of a wind turbine system before construction, regardless of the system's size (small or huge).

The Design of the Blade

Using the NACA 2101 airfoil, a freestanding wind turbine with a maximum output of 6 kW has been simulated. The pressure distribution on the chosen airfoil is shown in Figure 7. After selecting the airfoil, polar extrapolation and airfoil pressure distribution analysis were done. The term "airfoil pressure distribution" describes how pressure is distributed across an airfoil's surface as it flies through the air. The lift and drag forces operating on the airfoil, which in turn define its performance, are greatly influenced by the pressure distribution.


Figure 7: Pressure distribution on an airfoil.

Airfoil polar extrapolation is a method for predicting an airfoil's performance under different flying situations based on its lift and drag characteristics. For a particular velocity and Angle Of Attack (AoA), an airfoil polar is a graph that shows the Lift Coefficient (Cl) on the vertical axis and the Drag Coefficient (Cd) on the horizontal axis. The polar is obtained by wind tunnel testing the airfoil using Computational Fluid Dynamics (CFD) simulations done using Qblade software version number 2.0.6.3.

Figure 8 depicts the extrapolated possibilities for Lift Coefficient (Cl), Drag Coefficient (Cd), and Moment Coefficient (Cm) with the specified airfoil and a 360-degree angle of attack.

Figure 8: Extrapolated coefficients of lift (Cl), drag (Cd), and moment (Cm).

A wind turbine blade's chord is the distance between the leading edge (the front of the blade) and the trailing edge (the back of the blade). The chord length is a critical geometric element in blade design since it influences the aerodynamic performance and structural efficiency of the blade. Longer chords produce more lift and decrease drag, but they also necessitate more material, making the blade heavier and more costly. The distance between the upper and bottom surfaces of a wind turbine blade is measured in millimeters.

The stiffness and strength of the blade, as well as its aerodynamic efficiency, are affected by blade thickness. Thicker blades are often stronger, but they also drag more because the boundary layer of air surrounding the blade is thicker. Wind turbine blade twist refers to the change in angle of attack throughout the length of the blade. Blade twist is a significant design feature that influences the performance and load distribution of the blade. To ensure that the blade maintains a relatively consistent angle of attack along its length, the twist is often set to be larger towards the root of the blade and decrease toward the tip.

Figure 9 depicts the chord, thickness, and twist parameters of the blade.


Using the characteristics presented in Figure 9, the final blade design shown in Figure 10 is obtained by taking the chord, thickness, and twist of the wind turbine blade into account as significant design elements that impact its aerodynamic performance, structural efficiency, and load distribution. The optimal values for these characteristics are discovered by a mixture of computer simulations utilizing Qblade, with the objective of capturing the most energy while requiring the least amount of loads and structural stresses.

Figure 10: Turbine blade design with chord and twist parameters.

Alternator with a Permanent Magnet

THHN and TFFN are two typical forms of electrical wire utilized in PMA building. THHN is an abbreviation for Thermoplastic High Heat-Resistant Nylon-Coated, which is a single conductor electrical wire. It is built to endure extreme temperatures and is rated for 600 volts and 90 °C. Tinned Copper Stranded Flexible Fixture wire, on the other hand, is abbreviated as TFFN. THHN wire is similar to TFFN wire, but it is more flexible and is typically used in situations where the wire must bend or be readily handled. TFFN wire is similarly rated for 600 volts and 90 degrees Celsius and is constructed of tinned copper.

THHN and TFFN can both be employed for winding applications, depending on the application's unique needs. THHN wire is often utilized in applications requiring a more stiff wire, whereas TFFN wire is typically used in applications requiring a more flexible wire. THHN winding wire was chosen for the design because durability and minimal maintenance are design goals. The rotating machine equation was used to compute the number of poles.

where 𝑆𝑅𝑎𝑡𝑒𝑑, f, and N are the number of poles, the frequency, and the rating, respectively.

Additionally, a larger magnetic field is needed to make the generator more compact while yet producing the maximum amount of energy. This method was obtained from the equation below:


where 𝜙𝑔= Magnetic Flux, 𝐵𝑎𝑣 = Flux Density (Average), D = Stator Diameter (Inner), and L = Stator Length.

Figure 11 depicts the 3D design of the permanent magnet alternator, and Table 1 lists the specific planned parameters for the desired output.


Figure 11: A three-dimensional representation of a planned permanent magnet alternator.


Table 1 shows the main characteristics of the planned PMA.


Analysis of the Results

Small wind turbines, often called as distributed wind turbines, can provide various economic and resilience advantages to communities [48]. One of the most significant benefits is the cost savings generated by generating their own power; communities may lessen their reliance on the grid and, as a result, cut their energy costs. This outcome can be especially useful for isolated or rural towns, where energy costs are generally higher; dispersed wind turbines can supply communities with a sustainable energy source that is not reliant on the bigger grid. This result has the potential to improve energy security and minimize the likelihood of power disruptions.

Power Generation

Two scenarios were examined in order to evaluate the economic and resilience gains. In all cases, a small community load profile with an average daily load demand of 100 kWh and a maximum peak demand of 14.29 kW was studied (see Figure 12).


Figure 12: The load profile needed for the examination of the financial and resilience benefits.

For commercially accessible battery and system converter size consideration, a thorough demand study was undertaken, including monthly peak demand identification and load factor; the peak monthly load demands are displayed in Figure 13.

Figure 13 shows the monthly demand peaks.

The greatest load consumption for a month was used to determine the peak demand, and the monthly load factor was determined by dividing the overall energy demand for the month by the peak demand.
Figure 14 displays the basic case and suggested case system topologies. In scenario 1, or grid-alone mode, we took into consideration the utility as the only source of supply for the load. Case 2 on the other hand consists of an 8-kilowatt system converter, 20-kilowatt-hour Li-ion batteries for storage, and a 6-kilowatt distributed wind turbine with a 47.1% capacity factor that is grid-connected. The manufacturer estimates that the Li-ion battery would last 17 years, although the total analysis period is 25 years. As a result, during the 17th year, a new battery was contemplated.

Figure 14 shows the system designs that were 
utilized to calculate the financial gains and resilience time.

Table 2 contains a summary of the proposed system's comprehensive information.

Table 2 summarizes the distributed energy resources.

Resiliency Analysis

Time series analysis may be used to assess the resilience of a power grid. Time series analysis entails statistical modeling and analysis of data gathered over time in order to find patterns, trends, and anomalies. Figure 15 depicts the results of a time series study used to calculate the resilience period of the proposed system. The suggested system has a maximum resilience time of 16 hours.


Time series data from the proposed grid-connected DER system are shown in Figure 15.

Figure 16 illustrates the battery state of charge during the 16 h of outage, during which period no load priority was considered. In the beginning of the outage, the battery state of charge was 83%, whereas toward the end of the outage, it fell to 5%, as declared using HOMER Pro version 3.14.2.

Figure 16: Outage of the battery SoC.

Although the dispersed wind turbine provided maximum power during the outage, it was unable to generate electricity on two occasions owing to a lack of adequate wind speed. Figure 17 depicts the renewable penetrated power generated by the dispersed horizontal axis wind turbine.

Figure 17 shows the dispersed wind turbine's power output during a blackout.


The relationship between battery SoC and renewable penetration can be obtained by comparing Figure 16 and Figure 17. At the beginning of the outage, the wind turbine’s power generation and battery-stored energy were operating at maximum efficiency. Battery discharge was expedited when there was no power generation from the wind turbine.

Economic Benefits

Some economic data are necessary in order to compute the techno-economic analysis of the proposed DER-based system [50]. The project duration, nominal discount rate, inflation rate, and emission penalty for the project site. Given the economic data needed for this study, a variety of economic formulae are explored, as given in Equations (5)-(8), where C stands for cost.

Total Annual Cost,


where the operation and maintenance cost of a system is viewed as the cost connected in operating and maintaining that system. The entire operation and maintenance cost of the system is the sum of the expenses of each system component, and the yearly cost of buying electricity from the grid less any money made by selling power to the grid is the grid's operation and maintenance cost.

The Cost of Energy


Capital Recovery Factor

where i stands for the Discount Rate and N for the number of years.

All-inclusive Net Present Value

Table 3 presents a thorough techno-economic comparison of the two scenarios.

Table 3. System comparisons including extensive techno-economic comparisons.

The suggested system will increase wind production capacity by 6.0 kW, cut operating expenses to $1387/year, and have an IRR of 3.82%. Its simple payback period is 15.4 years. Figure 18 displays the cumulative cash flows for both DER grid-connected to the grid and grid alone.

Figure 18. Cumulative cash flow throughout the duration of the project

Environmental Advantages

Small wind turbines create no greenhouse gas emissions or other pollutants, making them a clean and sustainable energy source. For both grid-only and grid-tied 6-kilowatt distributed horizontal axis wind turbines with a 100-kilowatt daily community load, a thorough emission study was performed to assess the advantages. The average carbon emission is 380 g per kWh, but the average emissions of sulfur dioxide and nitrogen dioxide are just 2 g and 1 g per kWh, respectively. Table 4 provides thorough comparisons between GHG components taking the emission rate into account.

Table 4 compares emission analysis results.


Table 4 demonstrates that the proposed grid-connected distributed turbine results in an overall decrease in emissions of more than 50%.

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